Life Scope VS (BSM-3500 and BSM-3700 series) bedside monitors from NIHON KOHDEN

Category: Product Review of NIHON KOHDEN Life Scope VS (Venus) series bedside monitors and related. The Life Scope VS series consists of BSM-3521, BSM-3552, BSM-3562, BSM-3572, BSM-3733, BSM-3753, BSM-3763 and BSM-3773.

 
Launched in early 2011, the configured LIFE SCOPE VS (BSM-3500 and BSM-3700) series patient monitors targets mid-acuity sites with the configured BSM-3500 series using a 12.1 inch touchscreen display while the configured BSM-3700 series uses a 15-inch touchscreen display. (The BSM-3500 series was belatedly launched in the USA market in 2016).
Configured Life Scope VS (BSM-3000) series models

There are four models for the 12.1-inch configured BSM-3500 series, namely
a. Life Scope BSM-3532 bedside monitor
b. Life Scope BSM-3552 bedside monitor
c. Life Scope BSM-3562 bedside monitor
d. Life Scope BSM-3572 bedside monitor
The difference among the monitors is the SpO2 algorithm; the latest international version is refrained from use in the USA market for undisclosed reasons.
 
Another four models are for the 15-inch configured BSM-3700 series, namely
a. Life Scope BSM-3753 bedside monitor
b. Life Scope BSM-3755 bedside monitor
c. Life Scope BSM-3763 bedside monitor
d. Life Scope BSM-3773 bedside monitor

The failed attempt to provide customer value using flexible sockets
NIHON KOHDEN wanted to make the new series different from the market, and the prominent feature of Life Scope VS bedside monitors is the utilization of flexible MULTI (short for multi-parameter) sockets that are for sharing use by a group of internal hardware, and can also be diverted to be serial ports. These sockets are colored yellow.
 
For the Life Scope VS bedside monitors, the yellow MULTI sockets can be utilized for IBP, Temperature and Cardiac Output, plus a variety of digital serial kit sets. These MULTI sockets demand the use of custom measurement cables embedded with valid NIHON KOHDEN digital hexadecimal parameter codes in their yellow plugs; this is a prerequisite because the sockets are shared for many parameters. The parameter code informs the monitor what internal hardware and software are needed to support a newly plugged-in measurement cable (as there are more than one type).
 
Unfortunately, the market reaction to the use of MULTI sockets and coded measurement cables is a nightmare for the company. The end result of using flexible MULTI sockets actually translated to lack of physical sockets for users and they have no qualms about demanding it back!
 
What is the use of socket flexibility when it creates a shortage of physical sockets for users? The manufacturer is looking at the wrong way to provide value.

This peculiar MULTI-PARAMETER UNIT (MPU) design from the 1990s should never be utilized when out of context
Veiled in secrecy, NIHON KOHDEN does not explain to the market how they could make sockets that are flexible enough for a total five types of internal hardware, as well as being diverted for use as serial ports for self-contained kit sets. Almost all sales and marketing people employed in Japan Head Office have no engineering background, so there are plenty of "company secrets" that should not be discussed with the distributors or customers.

Here are the relevant facts, and it was a quest to find the solution for a small module with a front panel that did not have enough panel space to mount all the necessary connector sockets.
The special need that was searching for a solution

That was in the 1990s,  and NIHON KHODEN managed to identify five types of analog hardware (Temperature, IBP, Cardiac Output, Thermistor-method Respiration, FiO2) that could form a hardware group frugally sharing just two sockets that are flexible for group use. The two flexible sockets are known as MULTI (short for multi-parameter) sockets and are specially colored yellow.
 
The hardware group and sockets together made up the MULTI-PARAMETER UNIT (MPU), and was only a peculiar design to minimize the number of physical sockets needed on a front panel that had a limited space area; thus, the MPU has the unusual characteristics of having more hardware than physical sockets. In other words, it is a design to optimize use of only a fraction of needed physical sockets, and is therefore operating under constraint of limited sockets.
 
We need to view the MPU from the right perspective, to understand that that it is illogical to use it when there is no lack of panel space, because we should typically be optimizing the use of expensive hardware instead of the cheap connection sockets.
It was a design to optimize use of only a fraction of needed physical sockets, and is therefore operating under constraint of limited sockets

To access each type of hardwarean external measurement cable with a digital parameter code stored in its plug needs to be inserted into one of the two MULTI sockets. These measurement cables that come with yellow coded plugs are collectively cited as Smart Cables by the manufacturer and each embedded digital parameter code pinpoints the exact type of internal hardware and software needed by a particular measurement cable.
 
Each yellow MULTI socket allows only one channel of the internal hardware, except for Temperature allowing up to two channels of hardware.
As an exception, a MULTI socket can link up to two channels of Temperature hardware

Note the hardware mentioned here (Temperature, IBP, Cardiac Output, Thermistor-method Respiration and FiO2) are linked to the flexible MULTI socket internally, and not from the outside
An external measurement cable with a valid digital code embedded in its plug selects the intended internal hardware (only if available)

Below image shows the MULTI-PARAMETER UNIT (MPU), complete with two yellow MULTI sockets for group sharing. An external Smart Cable with a valid parameter code selects the needed hardware in the MPU using one of the two MULTI sockets.
 
Based on the fact both MULTI sockets must be capable of doing IBP monitoring, and the logic that IBP hardware should not be more than the number of MULTI sockets, the IBP hardware are therefore not placed in the common pool for sharing; instead, each MULTI socket comes with its own dedicated IBP hardware.

A MULTI socket can only access its own dedicated IBP hardware, and makes use of its when an IBP measurement cable is plugged into it. For non-IBP monitoring, both MULTI sockets can access the common sharing pool comprising Temperature, Cardiac Output, Thermistor-method Respiration and FiO2 hardware in the MPU.
 
Given the large amount of hardware in the MPU, more MULTI sockets are needed to make good use of the hardware that would otherwise be idling. As illustrated, this is achieved by using an external expansion box filled with additional MULTI sockets (each with its own dedicated IBP amplifier hardware). It is important at this point to note the purpose is to add more MULTI sockets, not more monitoring parameters.
This is a process of adding more flexible sockets, not more monitoring parameters

The additional MULTI sockets are integrated using analog interface, and limited to a maximum of four sockets to avoid signal deterioration caused by voltage drop and noise.

The MULTI sockets are additionally diverted to be serial ports to save on one more physical socket
A MULTI socket can be diverted to be a serial port by bypassing the internal analog hardware

The design concept of MPU was to solve the problem of limited panel space area, and by using MULTI sockets as serial port does help in furthering the reduction of a physical socket on the front panel. The serial port in the original design was only for use by the mainstream CO2 serial kit sets.
 
Shown above is the original label for the two yellow MULTI sockets. It shows each socket can be utilized for monitoring of IBP, Temperature, Cardiac Output, FiO2 and Thermistor-method Respiration, as well as diverted to be a serial port for mainstream CO2 kit sets.
 
The small module mentioned earlier was named Saturn multi-parameter module and the outcome of the MPU solution is as shown below. The Saturn module is housed in a 8-slot module rack, with two expansion boxes next to it; altogether there were six MULTI sockets (with six channels of IBP hardware) available for use in this arrangement. It is possible to use the Saturn module alone, but the two MULTI sockets would not be enough and at least four MULTI sockets were needed to be practical. 
The MPU block without the module rack housing is meaningless

Unfortunately, the measurement LAN network for data communication between module rack housing and monitor main unit was unstable with plenty of performance issues, and had to be finally given up for good. This means the first two modular monitors developed by the manufacturer were failures, and they were withdrawn before registration in the biggest US market.
 
Note the failed LAN network is not referring to the real-time clinical LAN network for data exchanges between bedside monitors and central nurse stations. 

 
After the decision to stop development work on the measurement LAN network, a younger team of risk-averse engineers took over key positions and decided to keep the MPU, and using the expansion sockets to simulate scalability. This is desperate and unprofessional behavior, because they did it to avoid working on a new measurement LAN; in addition, they knew this would work in Japan given the low bargaining power of users in the domestic market.
 
The MPU was only a compromise to accommodate limited space area and should never be mistaken as an innovation; without the module rack, the MPU is meaningless and most importantly, there is no demand for socket flexibility outside of Japan.
 
Professionally, many are puzzled by the contents of the MPU but refrained from asking or faced with a wall of silence, why is this a design that has many internal hardware queuing up to share a limited number of low-cost sockets? In situations when we have ample panel space area, there is no need for such a compromise and the use of an MPU (with its Smart Cables and MULTI sockets) actually becomes a burden and is a waste of money. Its continued use regardless of need is the very reason for its eventual failure.

Variations to the basic theme
There are variations to the basic theme, such as
a. doing without use of external expansion box, 
b. increasing the number of multi-parameter sockets in the MPU,
c. reducing the hardware configured in the MPU.

In the Life Scope 3500 series bedside monitors which has two MULTI-parameter sockets each, the configured hardware in the MPU includes two channels of IBP amplifiers, two channels of Temperature and one channel of Cardiac Output.

In the Life Scope 3700 series bedside monitors which has three MULTI-parameter sockets each, the configured hardware in the MPU includes three channels of IBP amplifiers, two channels of Temperature and one channel of Cardiac Output.
 
Users should first find out how many channels of internal IBP hardware are supplied, it is most likely more than your need. Knowing a true yellow MULTI socket always come with its own dedicated one-channel IBP hardware, a user can accurately tell how many IBP monitoring hardware channels are supplied with any monitor, just by tallying the total number of available MULTI sockets. For example, if your monitors were each delivered with five functional MULTI sockets, you had unknowingly paid for five channels of built-in IBP hardware when you may indeed only need one or two.
 
The key word here is "true" because a fake MULTI socket does not need to care about the capability to do IBP monitoring, such a socket can be found on the CardioLife TEC-5600 series defibrillators. The fake yellow MULTI socket on said TEC-5600 series defibrillators is just a serial port dressed as a shared-use socket that cannot be used for any other parameter except mainstream CO2 kit sets.
 
It is important to know the Life Scope VS series was not designed for using expansion units, this was an after-thought and adaptation following massive complaints from users.
 
The digital hexadecimal parameter code is programmed into a non-volatile EEPROM chip (Electrically Erasable Programmable Read-only Memory) mounted on a small flexible PC board wired to plug of a Smart Cable at the factory, and users cannot change the code after production using settings on the monitors. It is not costly to make the Smart Cables but they are being priced highly by the manufacturer; only the common IBP cable can be sourced from China suppliers at a reasonable price.
A non-volatile digital parameter code is embedded in the plug of the measurement cable
 
 
It is simple-minded to think the use of Smart Cables can actually upgrade a configured monitor to be modular
A yellow multi-parameter socket by itself does not automatically mean all the five types of mentioned parameters are available for measurements; it still depends on whether what hardware are actually being placed inside the MPU for selection by Smart Cables.

Additional parameter capability can only be added using serial kit sets or via interfaces to external equipment.

When a model is not equipped with FiO2 hardware internally, no amount of yellow multi-parameter sockets is going to provide this measurement capability. The amount of configured hardware linked to each multi-parameter socket varies, so is the system support for serial kits and external interfaces.
Examples of configured hardware and serial kits using Smart Cables

It is the built-in hardware that determine the parameter capability; and in the case of serial kit sets, the system software. This of course, is the same description as a configured patient monitor
Actual internal hardware and system support for serial kits varies for each MPU

Monitors using Smart Cables and MULTI sockets are therefore still configured monitors. It is precisely to forestall the market from making this conclusion that we began to see wild claims of "proprietary Smart Cables technology miniaturizes circuitry found in traditional modules and embed that capability into the cable", which we will refute with details.
 
The only advantage of using Smart Cables is to allow sharing of connector sockets, which are of negligible hardware cost; on the other hand, the costs needed to make use of Smart Cables are way far higher! The customers are paying for the unnecessary higher costs, only to be led into having an unrealistic expectation of what the Smart Cables and MULTI sockets can actually deliver.

We are going to show you beyond any doubt, there is absolutely no need for active electronics in the Smart Cables.
 
Messages such as "New Modular Technology" and "The Module is in the cable!" are just the wild imaginations of people without the necessary electronics knowledge. These are unsubstantiated marketing messages and the manufacturer should not have condoned it.
What do the manufacturer mean by this statement? 

It started with the Life Scope TR (BSM-6000) series monitors in the USA market and gradually adopted officially for International markets. These are precise statements.

The continued repetitions of an assertion without offering any proof does not make it the truth!
This is just assertion without offering any proof
 
Chip makers need huge demand to justify each of their products, so which chip manufacturer is taking a loss to supply NIHON KOHDEN the variety of analog chips given the extremely low volume in demand? If we were to open up the plug of a Smart Cable, what do we see? A small PC board is seen being soldered to some pins of the yellow plug.
A small PC Board is soldered to some pins of the yellow connection plug
 
The board confirms a cheap non-volatile digital EEPROM chip is being used to custom code each Smart Cable.
A cheap digital EEPROM chip was what we found inside the yellow Smart Cable plug

If we were to open up the plug of a compatible IBP cable from China suppliers, what do we see? It is the same thing, a plug with a digital code defined by NIHON KOHDEN.
Under US FDA rule, a cable is only a cable if it does not change the signal that passes through it. A Smart Cable embedded with a non-volatile digital hexadecimal code is just a cable and does not change a signal passing through it, but if it has an amplifier it becomes a medical device and definitely requires FDA registration. Can you find any stand-alone NIHON KOHDEN Smart Cable registered with US FDA as a medical device? We do not.
 
Make no mistake, when the Smart Cables are used with serial kit sets, such as mainstream CO2 kit sets or the NMT AF-101P kit set, the registration is for the active serial kit set (just like any other manufacturers) and not the passive Smart Cable.
 
Below service screen shows the MPU knows what cable is being inserted by reading the parameter codes in the plugs. MP1 is identified as an IBP measurement cable, MP2 as a Temperature measurement cable, while MP3 has blank reading (no sign of any measurement cable). The "loop check" shows error for MP1 and MP2 because the two measurement cables do not have any transducer attached.

 
Remember, three things are needed to make it work. Each MULTI socket always come with an IBP amplifier, so an IBP measurement cable always work when you link it to an IBP transducer. However, it is not the case when you test the other parameters, internal hardware may or may not be present depending on specifications.
Irrefutable proof the IBP amplifier hardware is located internally, an important fact no longer shown on later monitor manuals
The Life Scope BSM-2301 bedside monitor was launched in 2001, and the Service Manual is clear on the design; manuals for later models stop providing such information. The major move to curb details in manuals started from Life Scope J (BSM-9101) Bedside Monitor, which was launched in June 2007. The Life Scope TR bedside monitors also do not provide details, as it was launched in April 2008 (after Life Scope J monitor).

In BSM-2301 service manual, you can see the IBP and thermistor respiration are internal hardware inside the Life Scope BSM-2301 monitor. These hardware are clearly shown being linked internally to the MULTI socket, and to make use of either hardware, a Smart Cable with the correct code must be plugged into the MULTI socket.
 
The block diagram also tells us the MULTI socket of Life Scope BSM-2301 monitor cannot measure Temperature because there is no Temperature hardware internally linked to it, and the sole Temperature amplifier hardware is dedicated to an external jack. The observation is confirmed by the label for the yellow MULTI socket indicating PRESS/ CO2/ RESP, i.e. no TEMP.
This manual confirms the IBP amplifier and thermistor respiration hardware are internal components of the Life Scope BSM-2301 monitor
The above block diagram also confirms beyond doubt there is no need for any amplifier hardware to be embedded in a NIHON KOHDEN Smart Cable
The MULTI socket when used as a serial port bypasses the internal analog hardware, going straight to the digital APU (Analog-block Processing Unit) and onward to the DPU.  For a parameter using the internal analog hardware, the analog signal needs to converted to digital before it can go to the APU for processing.
 
 
 
What was the reason the manufacturer had to return back a physical socket to users? (case study of Life Scope BSM-2300K series bedside monitors)
Preceding Life Scope VS bedside monitors was the Life Scope BSM-2300K series monitors, let's see how the sole yellow MULTI socket was actually being used in this series.
The portable 8.4-inch Life Scope i (BSM-2301K)

It does not make sense that one flexible socket can do the jobs of three fixed-purpose sockets
To insist on the use of Smart Cables, the Life Scope BSM-2301K monitor has one yellow MULTI socket flexible enough for three types of measurements, namely:
 
a. Invasive Blood Pressure
b. Thermistor-method Respiration
c. Mainstream CO2 (using self-contained serial kit sets)
 
Without any use of Smart Cables, all IBP, Thermistor-method Respiration and mainstream CO2 are freely available for carefree use via their respective dedicated sockets. The use of Smart Cables makes things unnecessarily complicated and requires deliberate operator attention and choice to choose one among three (IBP, Thermistor-method Respiration and mainstream CO2), but why introduced a need to choose? 
 
This is obviously unwarranted stress and inconvenience, what is wrong with the conventional way of using three dedicated sockets for the job? If MULTI socket is such a superior proposal, why is the Temperature socket a dedicated one?
There are not enough physical sockets for users
 
The patient monitoring hardware in the Life Scope BSM-2301 bedside monitor are divided into a conventional block and an MPU block. The conventional block uses dedicated sockets and ordinary measurement cables while the MPU block makes use of Smart Cables with different parameter code for different hardware.

CONVENTIONAL BLOCK
- 1-ch TEMP
- ECG
- SpO2
- NIBP

MPU BLOCK with one MULTI socket
- 1-ch IBP
Thermistor-method Respiration
- <MULTI socket as serial port> Mainstream CO2 Kit Sets

The reality is the shortage of two physical sockets for users, and an avalanche of complaints from the market. Imagine the initial wonder of a flexible socket turned into an outrage for being shortchanged!
Users do not want a poor man's socket

The manufacturer was pressured to respond with an updated model, Life Scope BSM-2303K. The solution from the new model was to add a new yellow socket only for IBP.
 
The MPU of the Life Scope BSM-2301K was not designed to take on expansion, and any additional MULTI socket will load the operation of existing MPU, causing it to malfunction. An additional MULTI socket not linked to the MPU is just an independent socket with its own dedicated IBP amplifier hardware. Such was the additional yellow socket offered for Life Scope BSM-2303K, noting there was a need to recognize the IBP Smart Cable.

With a new socket for IBP, the existing MULTI socket can move away from doing IBP monitoring, and just focus on being a serial port for mainstream CO2 or being an amplifier for respiration monitoring using thermistor transducer.
 
It was ironical, a solution relying on a dedicated socket for IBP; there are now two IBP amplifier hardware in the monitor, which was not the original intention. It was clear the complaints was the result of sharing a flexible socket and the solution offered by Life Scope BSM-2303K was to return back one of the two missing physical sockets needed by users.
Under pressure, the manufacturer had to return back one of the two missing physical sockets needed by users

Pressured to return back even more physical sockets in the case of Life Scope VS bedside monitors
Undeterred, NIHON KOHDEN again launched the Life Scope VS bedside monitors with the BSM-3500 series monitors having two MULTI sockets while the BSM-3700 series monitors have three. The value captured by users for both models are again negative. 
 
The patient monitoring hardware inside the Life Scope BSM-3500 series (12-inch) bedside monitors are divided into a conventional block and an MPU block. The conventional block uses dedicated sockets and ordinary measurement cables while the MPU block makes use of Smart Cables with different parameter code for different hardware.

CONVENTIONAL BLOCK
ECG
- SpO2
- NIBP

MPU BLOCK with two MULTI sockets
- 2 channels of IBP
- 2 channels of TEMP  (1 MULTI socket = 2-ch TEMP)
- Cardiac Output
- <MULTI sockets as serial ports> BIS, APCO, mainstream CO2 and NMT

Note:
Other third party parameter options are connected using the external device interface, not by using the MULTI sockets.
Hardware in the MPU of BSM-3500 series bedside monitors

The patient monitoring hardware inside the Life Scope BSM-3700 series (15-inch) bedside monitors are similarly arranged.

CONVENTIONAL BLOCK
ECG
- SpO2
- NIBP

MPU BLOCK with three MULTI sockets
- 3 channels of IBP
- 2 channels of TEMP (1 MULTI socket = 2-ch TEMP)
- Cardiac Output
<MULTI sockets as serial ports> BIS, APCO, mainstream CO2 and NMT
Hardware in the MPU of BSM-3700 series bedside monitors

As seen, the difference between the BSM-3500 series and the BSM-3700 series is the addition of one yellow MULTI socket, and of course it also means an additional IBP amplifier hardware.
 
In below picture, users of the left monitor (BSM-3500 series with 2 channels of IBP) requires five physical connection sockets but only two yellow shared-use sockets are provided for a 2/5 availability ratio. The manufacturer cannot provide more than two MULTI sockets because the IBP hardware channels intended for this model is only two, and therefore fixed at two flexible MULTI sockets. 
 
Without any use of Smart Cables, all five parameters are freely available for carefree use via their respective dedicated sockets. The use of Smart Cables just makes things unnecessarily complicated and requires deliberate operator attention and a conscious efforts to choose two among the five; this is unwarranted attention, stress and inconvenience. What is wrong with using five dedicated sockets, which is a far superior norm since all parameters are available for connections at any time without hesitation. What user benefit is the manufacturer trying to provide?
 
Similarly, users of the right monitor (BSM-3700 series with 3 channels of IBP) requires six physical connection sockets for carefree use but the manufacturer insists three shared-use sockets are enough. This means the manufacturer only wants to place 3 channels of IBP hardware in the MPU of the BSM-3700 series monitors and ignore the user's pain; this kind of forceful approach can only happen in a protected Japanese market where bargaining power of users is low. It is another matter for the export markets, the manufacturer had to respond to the complaints as long there is still interest to export their monitors.
 
How does such dire shortage of connector sockets benefit a user?
These monitors are in dire shortage of physical sockets, and the values captured by users are negative
Manufacturers make their profits by providing product benefits to users but the yellow MULTI sockets is a burden to the users.
What benefit can it offer users when necessary physical sockets are missing?
 
As expected, users soon found out the small number of MULTI sockets on Life Scope VS bedside monitors are not enough for use. The situation for Life Scope VS series bedside monitors is the same as Life Scope BSM-2301K bedside monitor, customers want their physical sockets back because they need it! This time, the manufacturer offers option of AA-372 Smart Expansion Unit to return back two missing physical sockets and AA-374 Smart Expansion Unit to return back four missing physical sockets.
 
Life Scope VS series bedside monitors were not designed for expansion, although we were not surprised to find expansion units from Life Scope TR belatedly being offered as solution to the demand from users for more physical socketsThere are modifications done to the original items since the model names (AA-372P, AA-374P) are different; the makeshift solution makes the bedside monitor look awkward, resembling a product prototypes still undergoing tests.
These are futile efforts, it is now as good as going back to dedicated sockets, but at a high cost! The underlying problem is the the use of an MTU block when there is no problem of panel space area, there is no need for frugality when you have plenty of space resource.
The Life Scope VS monitors were originally not designed for socket expansion, there should be limitations and users may have to pay additional attention to correct socket selections as a result.

Sharing that makes economic sense
Elaborate time-sharing are applied to things that are expensive (high in demand, an asset), and not worth the efforts for things that are cheap (high in supply, a commodity) like a connector socket or switch.
Time-sharing of a car (an asset) creates value for the customers but time-sharing of a cheap connector socket does not

The next picture shows Philips time-sharing one channel bio-amplifier hardware between IBP and Temperature measurements, and there was no sharing of connector socket; this is exactly the opposite of what NIHON KOHDEN is doing. The said manufacturer merely ensures physically it is not possible to make use of both the PRESS and the TEMP socket at the same time.
This design optimizes the use of expensive hardware, not the cheap sockets

Watch out for the dangerous use of estimated CO2 values and displaying a flawed CO2 waveform
Nihon Kohden lacks sidestream CO2 sampling expertise and buys OEM units to offer them as expensive standalone. The AG-400 CO2 unit as shown, for example, is technology from Oridion Medical. For monitoring such as post-surgery recovery, integration of the sidestream CO2 into the monitor is a mandatory requirement because an external unit requires additional power socket besides necessitating the use of a trolley.
 
For some unknown weakness, Nihon Kohden monitors have never been able to offer benefits of integrated sidestream CO2 measurement.
The inability to integrate the sidestream CO2 unit into the patient monitor main unit

The adoption of semi-quantitative mainstream CO2 measurement was to reduce cost and its simplicity also help in miniaturization of the transducers. The first solution offered by Nihon Kohden was the mainstream cap-ONE TG-920P CO2 sensor kit (order code P907) that can be used on non-intubated patients.
 
The cap-ONE TG-920P CO2 sensor kit (P907) has very small sensors because semi-quantitative measurement is adopted, the method is not commonly seen and many are not aware of the risks of obtained CO2 readings from the semi-quantitative CO2 kit sets, and to make matter worse, the semi-quantitative measurements are also being made used of to display a flawed continuous CO2 waveform.
Nihon Kohden cap-ONE P907 (TG-920P) mainstream CO2 sensor kit

How to remove a relatively big disposable adapter from the two tiny transducers after use?
When the sensors become smaller, it also means the disposable adapter becomes relatively much bigger as seen in this below picture. When trying to remove the disposable adapter from the transducers, it is difficult to separate the two because of the latching mechanism. A small size transducer means anything that latches onto it must be even smaller.
It is not easy to separate the disposable adapter from the Cap-ONE transducers after use

When removing disposable adapter from the mini sensors, users tend to just pull from the cables and this action quickly weakens the joint holding the sensors and cables. The action will cause stress to the two joints and quickly degenerate the performance of the transducers. This means the transducers are unlikely to last.
Users just doing the inevitable

Shown below is another TG-900P etCO2 kit set (order code P903) that makes semi-quantitative CO2 measurements on a traditional mainstream CO2 sensor. The TG-901T3 kit set (order code P906) is the same thing but using a non-coded connection plug. The medical devices from same manufacturer that make use of semi-quantitative CO2 kit sets for patient CO2 measurements and waveform include:

- Life Scope patient monitors
- Vismo patient monitors
- Cap-STAT OLG-2800
- CardioLife defibrillators
- Neurofax EEG machines etc.
Nihon Kohden semi-quantitative CO2 kit sets with traditional mainstream transducer

The manufacturer is not aware semi-quantitative CO2 measurements are only estimates and sell it as cheap alternative to quantitative type
To save costs, the semi-quantitative kit sets do not make measurement during the inspiration phase. The important point is there is a measurement duty cycle and it is as shown; there is no way to know the actual CO2 measurements during the inspiration phase because CO2 measurements are not made.
Semi-quantitative means there is a duty cycle, and measurements are not continuous
 
Semi-quantitative measurement is also of low-accuracy type, performed using one IR detector instead of the usual two to save cost. This is reflected in the measurement tolerance.
 
Contrasting, quantitative measurement delivers high accuracy for critical care. To ensure the necessary high accuracy, quantitative measurement employed two IR detectors for simultaneous CO2 measurements at different wavelength for results comparison. CO2 measurements are also being made continuously.
Quantitative measurement employs two detectors to make continuous measurement at different wave-lengths to compare readings for high accuracy

NIHON KOHDEN specification for TG-901T CO2 sensor kit shows even the specified low accuracy of CO2 measurement using semi-quantitative method no longer holds true once CO2 is present during the inspiration phase.
 
In other words,
1. The measured CO2 value is not the true CO2 level,
2. The true CO2 level = (measured CO2 value + x);
where x is the unknown CO2 value carried forward from the inspiration phase. Only when x = zero will the measured CO2 value reflect the true CO2 level.
 
Thus, it is impossible that any manufacturer using a semi-quantitative design can specify a measurement tolerance when there is an unknown in the equation
Struggling to specify an impossible measurement tolerance!

As seen from the duty cycle, there is no measurement being made during the inspiration phase, how does the manufacturer know the measured CO2 value is the true CO2 level?  The specified measurement tolerance is conditional on this assurance and the CO2 value shown to users is therefore misleading!

Each semi-quantitative CO2 measurement is in fact only an estimation, because the manufacturer has no way to tell if the value of x is indeed zero. It is only assumed to be zero.

In addition, since the users are not alerted on screen that there is no CO2 measurement being made during the inspiration phase, they are unknowingly made to take on an unnecessary risk.
 
Semi-quantitative methodology means cost-effective estimations and the design cannot be used in a general way, only on a selective basis with known risks
For example, semi-quantitative methodology can be used as an estimation tool for obtaining the numerical value of End-tidal Carbon Dioxide level (etCO2).
 
Below picture shows the semi-quantitative method in the way it was intended for, estimating only the etCO2 numerical value for purpose of airway tube placement confirmation. It is not for continuous waveform display.
A hand-held semi-quantitative etCO2 estimation tool (with SpO2) for airway tube placement confirmation

The manufacturer ended up ignorantly displaying a flawed continuous CO2 waveform using semi-quantitative measurement kits that do not have ability to make continuous measurements
NIHON KOHDEN also allows data from semi-quantitative measurements to be displayed on screen with the non-measurement period reset to zero level. The insistence to display a continuous waveform using discontinuous measurement data from semi-quantitative mainstream CO2 estimation kits is unacceptable; the manufacturer is just subjecting the monitored patients and users to dangerous misinterpretation risks.
 
A zero CO2 reading on the waveform means zero measured value. No measurement can only mean a defective sensor, not by design!

Note the end tidal CO2 (etCO2) value shown is also not alerted as "estimated etCO2" only.
A flawed CO2 waveform with non-measurement intervals reflected as zero measured CO2 value
  
As seen from the two true CO2 traces below, expiratory upstrokes do not always start from zero CO2 level!
Quantitative measurements confirming expiratory upstrokes do not always start from zero CO2 level

Check the latest updated table to make sure you only use quantitative method for critical measurements and to display a true CO2 waveform on the screen.
Use only quantitative method for waveform display; the quantitative TG-950P (P905) shown here was already discontinued.
  
What you should know about fully-quantitative type miniaturized mainstream CO2 sensors
The TG-907P CO2 Sensor kit (order code P909) shown in above table is declared as using quantitative method. This sensor was designed for non-intubated adult CO2 monitoring, as well as neonatal CO2 monitoring. Nihon Kohden is thus offering an alternative to sidestream CO2 sampling methodology.
 
The miniaturized CO2 sensor is easily broken by the bigger and stronger adapter
 
In addition to the dead space problem, they had not foreseen miniaturized mainstream CO2 sensors could be easily broken by the disposable adapters. This happened because the disposable adapters are now relatively bigger and stronger!
Common defects of a TG-970P CO2 sensor kit (P909), reflecting an impractical design.

The fragile miniaturized CO2 sensors are clearly of poor design, and easily broken
The key point is, it does not last
  
Beware the mandatory need for network isolation units for patient safety when connecting to a Central Nurse Station
For hardwired Ethernet networking, a Life Scope VS bedside monitor (equipped with a non-isolated Ethernet LAN interface) connecting to a real-time LAN network is a danger to the patient. It is mandatory to observe patient electrical safety by using a network isolation unit to protect the vulnerable patients.
NIHON KOHDEN network isolation transformer

When an isolated monitor with an non-isolated Ethernet port is connected to a hardwired network, it is no longer a medical device unless the above-shown network isolation transformer is introduced between the monitor and network. If the network isolation transformer is not installed, dangerous electric shocks can be delivered to a monitored patient through the wired Ethernet network. Such dangerous electric shocks are potentially lethal and no hospital should ignore this mandatory requirement.

For telemetry networking, the ZS-900P Telemetry Transmitter is optionally required. This is required specification for the Japanese domestic market due to government subsidy but unpopular outside of Japan because of cost.

Telemetry networking is not popular outside of Japan due to absence of government subsidy